The clinker cooler has two equally important objectives To cool the clinker down to 150 0 C 200 0 C to make clinker acceptable for downstream transport equipment and cement grinding equipment and To recuperate heat as much as possible to save fuel consumption for clinkerisation
Get Priceclinker industrial counter current Power 15 kW 185 kW Maximum temperature 1 000 °C 1 300 °C the entire system According to its structure cooler can be divided into monocular cooler grate cooller and compound fertilizer drum cooler The Working Process of Monocular Cooler When Evaluate the quality of the search results
Get PriceBearings on the cooler grates also have to operate at low speeds under moderate to high loads Facing these challenges SKF solutions can help to ensure your clinker cooler and its components stay up and running between maintenance intervals while at the same time reducing your overall maintenance demands and costs Links Downloads
Get PriceClinker Coolers In cement manufacturing formation of clinker nodules occurs at the entrance to the hottest part of the kiln with a material temperature of around 1280°C The clinker is preferably in the form of 10 mm to 25 mm size nodules that exit from the front end of the kiln into the cooler It is critical that cooling of the clinker is
Get PriceWhat does a clinker do for wood pellets A clinker is unburned material / minerals which have not been eliminated during the drying process if the pellets aren t burning properly the lack of oxygen will cause the fire to burn cooler and the pellets won t burn as efficiently causing clinkers What Causes Excessive Soot on a Gas
Get PriceThe clinker temperature is an important indicator of the grate cooler performance which reflects the cooling efficiency of the grate cooler and also creates conditions for the conveyer storage and cement grinding of clinker in subsequent processes At present the cooler manufacturer s guaranteed value for this temperature is 65
Get PriceDefine Clinker cooler means an installation into which clinker product leaving the kiln is placed to be cooled by air supplied by a forced air draft or natural draft supply system Browse Resources
Get PriceBenefits Transport beds components typically reach operating temperatures of only 40 C Clinker typically cooled to only 52 C above ambient temperature Fully modular design for easy install and customization to any plant 5 years guarantee on key components of transport bed Up to tons per day capacity Claudius Peters ETA Cooler ENG
Get PriceThe clinker cooler consists of grates through which ambient air is blown to cool the clinker The majority of the heated air is then recycled into the process where it is used for secondary combustion air to kiln combustion air to the calciner and drying air to the raw material roller mill Use of the air in this manner reclaims the heat
Get PriceTypical clinker cooler products include the QuikTurn 60PC for casting applications and the QuikTurn 60G for gunning areas such as the tertiary air duct outlet For the most severe abrasion select the R Max PC QT or the R Max G QT For further cement questions or assistance contact Resco Products RELATED PRODUCTS Alumex P 85 HS PDS SDS
Get PriceThe cooler is the last step in the clinker production process Last but not least The cooler has a vital role in ensuring the final quality of the clinker and enhancing process efficiency by recuperating process heat to the kiln Not to mention the job that gives it its name cooling the clinker before it s milled
Get PriceProviding information for people working in cement plants those who want to improve the way they work
Get PriceIn the production of cement clinker the clinker used in a clinker cooler process heat for example used to generate electricity For this purpose 20 hot clinker is placed on a grate
Get Price1 Introduction Clinker Cooling is an Important phase in clinker production Clinker Cooler is exposed to extremely difficult operating conditions with a highly abrasive and hot material
Get Price28 257 views Dec 2 2024 Claudius Peters has identified that the Clinker Cooler is one of the most maintenance and process sensitive areas in the operation of a cement plant and bas
Get PriceBulkbuy Clinker Grate Cement Cooler Mechanical for Cement Production Plant price comparison get China Clinker Grate Cement Cooler Mechanical for Cement Production Plant price comparison from Grate Clinker Cement Cooler Grate Cooler manufacturers suppliers on Video Channel of
Get PriceAlso during this test measurements and data were gathered to perform a heat balance for the pyroprocessing system and to calculate the Specific Power Consumption of the following items kiln feed transport clinker cooler drives fans and breaker primary air fan kiln …
Get PriceClinker Cooler The Air Quenching shaking grate Clinker Cooler was developed more than 20 years ago as an improved heat recuperating cooler for use with rotary kilns It was designed to air quench and cool large quantities of hot clinker rapidly and to recover and return to the kiln a major portion of the heat from the clinker
Get PriceThe process optimised aeration of the ETA cooler has the following features Small aeration fields on the HE Module which ensures precise aeration in the clinker drop zone Small chambers immediately after the HE Module and only after 7 meters into the cooler bigger chambers of or meters in length
Get PriceGlobal Clinker Cooler Sales in US$ Million for the Year 2024 2024 Global Clinker Cooler Sales in Volume for the Year 2024 2024 United States Clinker Cooler Outlook 2024 VS 2024
Get PriceContinuous level measurement for cement clinker coolers In cement production the heart of the system is the rotary kiln and the corresponding cooling system that follows The efficient operation of these two systems together is critical to maintain efficiency and profitability in the cement manufacturing process With operating temperatures
Get PriceThe clinker cooler There are various types of cooler we will consider only one the grate cooler Grate cooler the hot clinker falls out of the kiln and moves along the cooler towards the foreground of the image The purpose of a cooler is obviously to cool the clinker This is important for a several reasons
Get PriceThe injection takes place at the rear part of the clinker cooler immediately upstream of the gas outlet Depending on the space above the clinker cooler the nozzles can be attached both on the top and the side We usually offer spillback nozzles for controllability In comparrison to conventional single fluid nozzles spillback nozzles ensure
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Get PriceThe control of clinker fines emissions after the heat exchanger placed downstream of the clinker cooler is usually a problem for cement plant managers The process is characterized by high material abrasiveness high loads and variable flow rate in normal and maximum conditions The usual dedusting arrangement includes a bag filter as a final
Get PriceThe clinker parts discharged from the cooler are crushed by the way of rollers which are rotated opposite directions from each other LEARN MORE Kilnhood The kilnhood is the part thatprovide connection between the cooler and the kiln It is designed according to parameters such as cooler capacity tertiary duct output and gas speed
Get PriceErection Commissioning Training Support Spare Parts Press Media News Contact IKN Heat Up Cool Down Innovative solutions for the cement industry made in Germany From clinker cooler retrofits to kiln upgrades and complete greenfield pyro systems we offer what it takes to build and operate profitable cement plants
Get PriceA clinker cooler is a major element of manufacturing clinker Cement turns into clinker when it dries after moving through a rotary kiln The raw materials clay limestone and some minor additives are ground and blended in a raw mill At this point the mixture is called kiln feed When cement clinker leaves the kiln it is very hot
Get PriceIndeed FTI stocks 10 000tpd clinker coolers to meet future orders After receiving the order FTI began to assemble the cooler at the workshop and the hydraulic unit was manufactured within weeks using FTIs stock delivered pumps and proportional valves After months the cooler was fully assembled in the workshop for hydraulic tests
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