The scheme of a Basic Oxygen Furnace BOF is presented in the picture Typical basic oxygen furnace has a vertical vessel lined with refractory lining Only 8 12% of the furnace volume is filled with the treated molten metal The bath depth is about ft m The ratio between the height and diameter of the furnace is
Get PriceMelting Procedures A typical electric arc furnace test consisted of 1 a meltdown period 2 a period during which the feed prereduced iron ore and slag constituents were continuously charged into the furnace and 3 a refining period When scrap was melted the entire feed was charged into the furnace at one time
Get Price⑴ The heating speed of the electric induction furnace is fast with little oxide scale The medium frequency heating furnace uses the principle of electromagnetic induction and the heat is generated by eddy current in the workpiece itself It is especially suitable for precision forging
Get PriceThe electric arc furnace produces an electric arc which gives an arc temperature between 3000 °C and 3500 °C on Low Tension operation Basically the electric arc is nothing but the flow electric current through an air gap between two conducting electrodes Working of Electric Arc Furnace
Get PriceThe Basic Oxygen Steelmaking process differs from the EAF is that BOF is self sufficient in energy The primary raw materials for the BOP are 70 80% liquid hot metal from the blast furnace and the steel scrap need to be balanced These are charged into the Basic Oxygen Furnace BOF vessel Oxygen >% pure is blown into the BOF at
Get PriceFree download as PDF File pdf Text File txt or read online for free allows stable long arc operation reduces electrode consumption and limits short circuit currents intensities In = circular duct around the principle fumes are not ladle roof oxidation sucked directly from the
Get PriceAn electric arc furnace EAF is a furnace that heats charged material by means of an electric Arc furnaces range in size from small units of approximately one ton capacity used in foundries for producing cast iron products up to about 400 ton units used for secondary furnaces used in research laboratories and by dentists may have a capacity of only a few dozen grams
Get PriceThis Industrial And Process Furnaces Principles Design And Operation as one of the most operating sellers here will entirely be in the midst of the best options to review Electric Arc Furnace Steelmaking Dec 05 2024 The importance of electric arc furnace steelmaking is evident from the escalated world production seen in steel industry
Get PriceOperating procedures 1 Before working check whether the interlock protection device and travel switch of the ladle car are safe and reliable 2 Check the vacuum system oxygen blowing hydrogen blowing heat preservation heating feeding and other mechanical parts and start the operation only after confirming that they are safe and reliable
Get PriceAn electric arc furnace with a liquid steel capacity of 30 t was analyzed using the second law of thermodynamics To carry out the exergy analysis materials and energies entering and exiting the
Get PriceAn electric arc furnace EAF is a furnace that heats charged material by means of an electric arc Industrial arc furnaces range in size from small units of approximately one ton capacity used in foundries for producing cast iron products up to about 400 ton units used for secondary steelmaking
Get Pricethis difference is due to two factors namely i inherent in the principle of melting in an induction furnace which include the inefficiency in electrical bus bar losses eddy current losses refractory losses and cooling water losses etc and ii the operational losses which are largely due to unnecessary and excessive holding of liquid steel …
Get PriceFor many decades the main objective of steel production in the EAF has been to improve energy consumption [1] By reducing tap to tap time electrode consumption or exploiting chemical energy
Get PriceIt uses the energy and current of the electric arc to pass through the charge Energy is generated by the charge resistance to smelt the metal It is an industrial electric furnace with continuous feeding and intermittent tapping of iron slag Submerged arc furnace is a kind of industrial electric furnace that consumes huge power
Get PriceAn electric arc furnace EAF is a furnace that heats material by means of an electric Industrial arc furnaces range in size from small units of approximately one tonne capacity used in foundries for producing cast iron products up to about 400 tonne units used for secondary furnaces used in research laboratories and by dentists may have a capacity of only a few dozen
Get Price29 03 2024· priciple of operation for ladle arc furnace Priciple Of Operation For Ladle Arc Furnace Ladle Arc Furnace steeluniversity The operation executed at the ladle furnace is an essential part of the secondary metallurgy treatment such as refining adjustment of liquid steel temperature and chemical composition with the Read More
Get PriceThe ladle furnace is to refine the molten steel melted in the primary furnace electric arc furnace open hearth furnace converter The working principle of the ladle furnace is similar to that of the electric arc furnace The graphite electrode is energized to generate an electric arc to heat and melt steel ladle furnace images
Get PriceThe submerged arc furnace working principle is to use carbon or magnesia refractory materials as furnace lining and self training electrodes The electrode is inserted into the furnace charge for submerged arc operation
Get PriceThe steel production process in an electric arc furnace can be defined in the following order scrap charge melting oxidation reduction alloying deoxidization casting and preparation of the furnace In this study a mass analysis is accomplished for an electric arc furnace at a steel company in Turkey In order to make the mass balance
Get PriceMolten steel in a ladle may be treated refined in a device called Ladle Furnace LF The ladle is transported to the Ladle Furnace stand where it is placed under a cover equipped with three graphite electrodes connected to a three phase arc transformer The ladle bottom has a porous refractory plug which is connected to the argon supply pipe at the Ladle Furnace stand
Get PriceAn electric arc furnace a ladle melt furnace a single tank vacuum degasser and a four strand continuous caster comprise this new melting and casting operation that supports a rod and bar in coil rolling mill This paper describes the design analysis and operation of the electrical distribution system for these modern electric arc furnace and ladle melt furnace
Get PriceElectric arc furnaces are divided into three categories working principles are as follows 1 Direct Heating Type: the electric arc occurs between the special electrode rod and the
Get Pricethe furnaces had two electrodes with a preset distance apart the electrodes were about 10″ in diameter and about 8 10 feet long the furnace would be filled with a steel mixture and certain other additives than the electrodes would be lowered lowering was adjustable to start the melting process once molten a furnace tender would use a long …
Get PriceThe electric arc furnace operating cycle is called the tap to tap cycle and is made up of the following operations Furnace charging Melting Refining De slagging Tapping Furnace turn around Modern operations aim for a tap to tap time of less than 60 minutes Some twin shell furnace operations are achieving tap to tap times of 35 to 40 minutes
Get PriceWhere appropriate the underlying metallurgical principles of each operation will be discussed in terms of reaction equilibria and kinetics as well as fluid dynamics In electric arc furnaces the first improvement was the use of submerged tap As a result of furnace slag carryover into the tap ladle oxidation of aluminum and silicon
Get PriceLadle furnace A ladle furnace is used to relieve the primary process of steel making of many of the secondary refining operations The main functions of a ladle furnace are as follows Reheating of liquid steel by electric power which is conducted by graphite electrodes Homogenization of steel temperature and chemistry through inert gas rinsing
Get PriceFirst operation of BardSir Steel Company Executed by TAM IRAN KHODRO Company
Get PriceThe operation executed at the ladle furnace is an essential part of the secondary metallurgy treatment such as refining adjustment of liquid steel temperature and chemical composition with the target to increase quality of steel Argon bubbling is applied to homogenise the steel composition and temperature
Get PriceEase in operation due to stationary electrode arms and moving ladle car which is maintenance free and faster for taking sequence heat High level automation through PLC Once the process parameters are set ERF operates automatically with a high level of consistency
Get PriceThe electric furnace steelmaking process mainly uses arc heat and the temperature is up to 4000 ℃ in the arc action zone and the inner tube is filled with a mixed gas of oxygen nitrogen or argon To achieve the best operation effect the flow control of the center pipe and the ring can be carried out in the main control room
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